support for 10 inch racks and changed rack tabs to standard width

This commit is contained in:
Edward Kisiel
2025-05-07 17:31:29 -04:00
parent c09d444913
commit 9f11e2884e
4 changed files with 304 additions and 31 deletions

View File

@@ -33,13 +33,14 @@
*/
module rack_end_bracket(side, size, thick) {
depth = size == "1u" ? 44.45 : size == "1u+" ? 59.26 : size == "1u++" ? 74.07 : size == "2u" ? 2*44.45 : size == "3u" ? 3*44.45 : 4*44.45;
c_fillet = 2;
hole = 3.2;
rack_hole = 6;
tab_width = 25;
tab_width = 15.875+thick;
b_width = thick;
b_depth = depth;
b_height = 25;
@@ -60,7 +61,7 @@ module rack_end_bracket(side, size, thick) {
vertical=[0,0,0,0],top=[c_fillet,0,c_fillet,0],bottom=[0,0,0,0], $fn=90);
}
for (c=[7.5:15:depth]) {
translate([-15,c,-adjust]) slot(rack_hole,3,thick+(adjust*2));
translate([(3-thick)-9-(15.875-9)/2,c,-adjust]) slot(rack_hole,3,thick+(adjust*2));
}
}
}
@@ -76,7 +77,7 @@ module rack_end_bracket(side, size, thick) {
vertical=[0,0,0,0],top=[c_fillet,0,c_fillet,0],bottom=[0,0,0,0], $fn=90);
}
for (c=[7.5:15:depth]) {
translate([-15,c,-adjust]) slot(rack_hole,3,thick+(adjust*2));
translate([(3-thick)-9-(15.875-9)/2,c,-adjust]) slot(rack_hole,3,thick+(adjust*2));
}
}
}

View File

@@ -47,18 +47,21 @@ if(case_design == "rack" && side == "bottom") {
// case floor panel clamp holes
translate([150-gap-wallthick,(depth/2)-gap-wallthick,floorthick-adj-.5])
panel_clamp("bottom", "m2", "sloped", 6, 18, 5, [true,10,2,"default"]);
if(rack_width == 19) {
translate([300-gap-wallthick,(depth/2)-gap-wallthick,floorthick-adj-.5])
panel_clamp("bottom", "m2", "sloped", 6, 18, 5, [true,10,2,"default"]);
}
// case upper panel clamp holes
translate([150-gap-wallthick,-gap-adj,case_z-13])
panel_clamp("rear", "m2", "sloped", 6, 18, 5, [true,10,2,"default"]);
translate([300-gap-wallthick,-gap-adj,case_z-13])
panel_clamp("rear", "m2", "sloped", 6, 18, 5, [true,10,2,"default"]);
translate([150-gap-wallthick,depth-gap-(2*wallthick)+adj,
case_z-13]) panel_clamp("front", "m2", "sloped", 6, 18, 5, [true,10,2,"default"]);
if(rack_width == 19) {
translate([300-gap-wallthick,-gap-adj,case_z-13])
panel_clamp("rear", "m2", "sloped", 6, 18, 5, [true,10,2,"default"]);
translate([300-gap-wallthick,depth-gap-(2*wallthick)+adj,
case_z-13]) panel_clamp("front", "m2", "sloped", 6, 18, 5, [true,10,2,"default"]);
}
}
// rack mounting tabs
@@ -77,47 +80,55 @@ if(case_design == "rack" && side == "bottom") {
// case upper panel clamps
translate([150-gap-wallthick,-gap-adj,case_z-13])
panel_clamp("rear", "m2", "sloped", 6, 18, 5, [false,10,2,"default"]);
translate([300-gap-wallthick,-gap-adj,case_z-13])
panel_clamp("rear", "m2", "sloped", 6, 18, 5, [false,10,2,"default"]);
translate([150-gap-wallthick,depth-gap-(2*wallthick)+adj,
case_z-13]) panel_clamp("front", "m2", "sloped", 6, 18, 5, [false,10,2,"default"]);
if(rack_width == 19) {
translate([300-gap-wallthick,depth-gap-(2*wallthick)+adj,
case_z-13]) panel_clamp("front", "m2", "sloped", 6, 18, 5, [false,10,2,"default"]);
translate([300-gap-wallthick,-gap-adj,case_z-13])
panel_clamp("rear", "m2", "sloped", 6, 18, 5, [false,10,2,"default"]);
}
// case floor panel clamps
translate([150-gap-wallthick,(depth/2)-gap-wallthick,floorthick-adj-.5])
panel_clamp("bottom", "m2", "sloped", 6, 18, 5, [false,10,2,"default"]);
if(rack_width == 19) {
translate([300-gap-wallthick,(depth/2)-gap-wallthick,floorthick-adj-.5])
panel_clamp("bottom", "m2", "sloped", 6, 18, 5, [false,10,2,"default"]);
}
// case lower assembly blocks
// rear left - left side
translate([150-gap-wallthick-rack_asm_size,-gap-adj,floorthick-adj])
cube([rack_asm_size,rack_asm_size,rack_asm_size]);
// rear right - left side
translate([300-gap-wallthick-rack_asm_size,-gap-adj,floorthick-adj])
cube([rack_asm_size,rack_asm_size,rack_asm_size]);
// rear left - right side
translate([150-gap-wallthick+rack_asm_gap,-gap-adj,floorthick-adj])
cube([rack_asm_size,rack_asm_size,rack_asm_size]);
if(rack_width == 19) {
// rear right - right
translate([300-gap-wallthick+rack_asm_gap,-gap-adj,floorthick-adj])
cube([rack_asm_size,rack_asm_size,rack_asm_size]);
// rear right - left side
translate([300-gap-wallthick-rack_asm_size,-gap-adj,floorthick-adj])
cube([rack_asm_size,rack_asm_size,rack_asm_size]);
}
// front left - left
translate([150-gap-wallthick-rack_asm_size,depth-gap-(2*wallthick)-rack_asm_size+adj,
floorthick-adj]) cube([rack_asm_size,rack_asm_size,rack_asm_size]);
// front right - left
translate([300-gap-wallthick-rack_asm_size,depth-gap-(2*wallthick)-rack_asm_size+adj,
floorthick-adj]) cube([rack_asm_size,rack_asm_size,rack_asm_size]);
// front left - right
translate([150-gap-wallthick+rack_asm_gap,
depth-gap-(2*wallthick)-rack_asm_size+adj,floorthick-adj])
cube([rack_asm_size,rack_asm_size,rack_asm_size]);
if(rack_width == 19) {
// front right - right
translate([300-gap-wallthick+rack_asm_gap,
depth-gap-(2*wallthick)-rack_asm_size+adj,floorthick-adj])
cube([rack_asm_size,rack_asm_size,rack_asm_size]);
// front right - left
translate([300-gap-wallthick-rack_asm_size,depth-gap-(2*wallthick)-rack_asm_size+adj,
floorthick-adj]) cube([rack_asm_size,rack_asm_size,rack_asm_size]);
}
// additive accessories
if(accessory_name != "none") {

View File

@@ -10872,7 +10872,268 @@
"view": "model",
"wallthick": "2"
},
"c4_rack_1u": {
"c4_rack10-1u": {
"$fn": "90",
"Rack_Bay1": "c4",
"Rack_Bay2": "c4",
"Rack_Bay3": "c4",
"Rack_Bay4": "empty",
"Rack_Bay5": "empty",
"Rack_Bay6": "empty",
"access_panel_location": "[10, 15]",
"access_panel_orientation": "landscape",
"access_panel_rotation": "0",
"access_panel_size": "[70, 30]",
"accessory_highlight": "false",
"accessory_name": "none",
"adj": "0.01",
"bend_allowance": "1",
"bottom_access_panel_enable": "false",
"bottom_clearence": "3.5",
"bottom_cover_pattern": "solid",
"bottom_front_left_adjust": "0",
"bottom_front_left_enable": "true",
"bottom_front_left_support": "front",
"bottom_front_right_adjust": "0",
"bottom_front_right_enable": "true",
"bottom_front_right_support": "front",
"bottom_rear_left_adjust": "0",
"bottom_rear_left_enable": "true",
"bottom_rear_left_support": "rear",
"bottom_rear_right_adjust": "0",
"bottom_rear_right_enable": "true",
"bottom_rear_right_support": "rear",
"bottom_sidewall_support": "false",
"bottom_standoff_diameter": "5.75",
"bottom_standoff_hole_size": "3.4",
"bottom_standoff_insert": "false",
"bottom_standoff_insert_dia": "4.2",
"bottom_standoff_insert_height": "5.1",
"bottom_standoff_pillar": "hex",
"bottom_standoff_reverse": "false",
"bottom_standoff_size": "m3",
"bottom_standoff_support_height": "4",
"bottom_standoff_support_size": "10",
"bottom_standoff_type": "countersunk",
"case_design": "rack",
"case_offset_bz": "0",
"case_offset_tz": "0",
"case_offset_x": "0",
"case_offset_y": "50",
"cooling": "default",
"corner_fillet": "3",
"edge_fillet": "0",
"ext_bottom_front_left_adjust": "0",
"ext_bottom_front_left_enable": "true",
"ext_bottom_front_left_support": "front",
"ext_bottom_front_right_adjust": "0",
"ext_bottom_front_right_enable": "true",
"ext_bottom_front_right_support": "front",
"ext_bottom_rear_left_adjust": "0",
"ext_bottom_rear_left_enable": "true",
"ext_bottom_rear_left_support": "rear",
"ext_bottom_rear_right_adjust": "0",
"ext_bottom_rear_right_enable": "true",
"ext_bottom_rear_right_support": "rear",
"ext_bottom_sidewall_support": "true",
"ext_bottom_standoff_diameter": "5.75",
"ext_bottom_standoff_hole_size": "3.4",
"ext_bottom_standoff_insert": "false",
"ext_bottom_standoff_insert_dia": "4.2",
"ext_bottom_standoff_insert_height": "5.1",
"ext_bottom_standoff_pillar": "hex",
"ext_bottom_standoff_reverse": "false",
"ext_bottom_standoff_size": "m3",
"ext_bottom_standoff_support_height": "4",
"ext_bottom_standoff_support_size": "10",
"ext_bottom_standoff_type": "countersunk",
"ext_bottom_standoffs": "false",
"ext_top_front_left_adjust": "0",
"ext_top_front_left_enable": "true",
"ext_top_front_left_support": "front",
"ext_top_front_right_adjust": "0",
"ext_top_front_right_enable": "true",
"ext_top_front_right_support": "front",
"ext_top_rear_left_adjust": "0",
"ext_top_rear_left_enable": "true",
"ext_top_rear_left_support": "rear",
"ext_top_rear_right_adjust": "0",
"ext_top_rear_right_enable": "true",
"ext_top_rear_right_support": "rear",
"ext_top_sidewall_support": "true",
"ext_top_standoff_diameter": "5.75",
"ext_top_standoff_hole_size": "2.75",
"ext_top_standoff_insert": "false",
"ext_top_standoff_insert_dia": "4.2",
"ext_top_standoff_insert_height": "5.1",
"ext_top_standoff_pillar": "hex",
"ext_top_standoff_reverse": "true",
"ext_top_standoff_size": "m3",
"ext_top_standoff_support_height": "4",
"ext_top_standoff_support_size": "10",
"ext_top_standoff_type": "blind",
"ext_top_standoffs": "false",
"fan_size": "0",
"flat_blank_section": "false",
"floorthick": "3",
"front_cover_pattern": "solid",
"gap": "1",
"gpio_opening": "none",
"hd_bays": "2",
"hd_center": "false",
"hd_reverse": "false",
"hd_space": "10",
"hd_y_position": "25",
"hd_z_position": "40",
"indents": "false",
"individual_part": "bottom",
"lower_bottom": "0",
"material_thickness": "0.5",
"move_front": "0",
"move_leftside": "0",
"move_rear": "0",
"move_rightside": "0",
"multipcb_bottom_front_left_adjust": "0",
"multipcb_bottom_front_left_enable": "true",
"multipcb_bottom_front_left_support": "front",
"multipcb_bottom_front_right_adjust": "0",
"multipcb_bottom_front_right_enable": "true",
"multipcb_bottom_front_right_support": "front",
"multipcb_bottom_rear_left_adjust": "0",
"multipcb_bottom_rear_left_enable": "true",
"multipcb_bottom_rear_left_support": "rear",
"multipcb_bottom_rear_right_adjust": "0",
"multipcb_bottom_rear_right_enable": "true",
"multipcb_bottom_rear_right_support": "rear",
"multipcb_bottom_sidewall_support": "false",
"multipcb_bottom_standoff_diameter": "5.75",
"multipcb_bottom_standoff_hole_size": "3.4",
"multipcb_bottom_standoff_insert": "false",
"multipcb_bottom_standoff_insert_dia": "4.2",
"multipcb_bottom_standoff_insert_height": "5.1",
"multipcb_bottom_standoff_pillar": "hex",
"multipcb_bottom_standoff_reverse": "false",
"multipcb_bottom_standoff_size": "m2.5",
"multipcb_bottom_standoff_support_height": "4",
"multipcb_bottom_standoff_support_size": "7",
"multipcb_bottom_standoff_type": "countersunk",
"multipcb_bottom_standoffs": "false",
"multipcb_top_front_left_adjust": "0",
"multipcb_top_front_left_enable": "true",
"multipcb_top_front_left_support": "front",
"multipcb_top_front_right_adjust": "0",
"multipcb_top_front_right_enable": "true",
"multipcb_top_front_right_support": "front",
"multipcb_top_rear_left_adjust": "0",
"multipcb_top_rear_left_enable": "true",
"multipcb_top_rear_left_support": "rear",
"multipcb_top_rear_right_adjust": "0",
"multipcb_top_rear_right_enable": "true",
"multipcb_top_rear_right_support": "rear",
"multipcb_top_sidewall_support": "false",
"multipcb_top_standoff_diameter": "5.75",
"multipcb_top_standoff_hole_size": "2.75",
"multipcb_top_standoff_insert": "false",
"multipcb_top_standoff_insert_dia": "4.2",
"multipcb_top_standoff_insert_height": "5.1",
"multipcb_top_standoff_pillar": "hex",
"multipcb_top_standoff_reverse": "true",
"multipcb_top_standoff_size": "m2.5",
"multipcb_top_standoff_support_height": "4",
"multipcb_top_standoff_support_size": "7",
"multipcb_top_standoff_type": "blind",
"multipcb_top_standoffs": "false",
"nas_sbc_location": "top",
"pcb_loc_x": "0",
"pcb_loc_y": "0",
"pcb_loc_z": "0",
"rack_bay1_face": "vent",
"rack_bay1_rear_conduit": "true",
"rack_bay1_rear_fan": "true",
"rack_bay1_rotation": "270",
"rack_bay1_wall": "false",
"rack_bay1_xyz_loc": "[11, 0, 0]",
"rack_bay2_face": "vent",
"rack_bay2_rear_conduit": "true",
"rack_bay2_rear_fan": "true",
"rack_bay2_rotation": "270",
"rack_bay2_wall": "false",
"rack_bay2_xyz_loc": "[84, 0, 0]",
"rack_bay3_face": "vent",
"rack_bay3_rear_conduit": "true",
"rack_bay3_rear_fan": "true",
"rack_bay3_rotation": "270",
"rack_bay3_wall": "false",
"rack_bay3_xyz_loc": "[157, 0, 0]",
"rack_bay4_face": "vent",
"rack_bay4_rear_conduit": "false",
"rack_bay4_rear_fan": "false",
"rack_bay4_rotation": "270",
"rack_bay4_wall": "false",
"rack_bay4_xyz_loc": "[237.5, 0, 0]",
"rack_bay5_face": "vent",
"rack_bay5_rear_conduit": "false",
"rack_bay5_rear_fan": "false",
"rack_bay5_rotation": "270",
"rack_bay5_wall": "false",
"rack_bay5_xyz_loc": "[313, 0, 0]",
"rack_bay6_face": "vent",
"rack_bay6_rear_conduit": "false",
"rack_bay6_rear_fan": "false",
"rack_bay6_rotation": "270",
"rack_bay6_xyz_loc": "[383, 0, 0]",
"rack_size": "1u",
"rack_width": "10",
"raise_top": "0",
"rear_cooling": "fan_1",
"rear_dualfan_spacing": "6",
"rear_fan": "1",
"rear_fan_center": "false",
"rear_fan_position": "0",
"rear_fan_size": "40",
"rear_io_shield": "false",
"sbc_bottom_standoffs": "true",
"sbc_highlight": "false",
"sbc_information": "false",
"sbc_model": "c4",
"sbc_off": "false",
"sbc_top_standoffs": "false",
"section_part": "false",
"sidethick": "3",
"standard_motherboard_thickness": "0",
"text_color": "Green",
"text_font": "Nimbus Mono PS",
"tol": "0.25",
"top_cover_pattern": "solid",
"top_front_left_adjust": "0",
"top_front_left_enable": "true",
"top_front_left_support": "front",
"top_front_right_adjust": "0",
"top_front_right_enable": "true",
"top_front_right_support": "front",
"top_rear_left_adjust": "0",
"top_rear_left_enable": "true",
"top_rear_left_support": "rear",
"top_rear_right_adjust": "0",
"top_rear_right_enable": "true",
"top_rear_right_support": "rear",
"top_sidewall_support": "false",
"top_standoff_diameter": "5.75",
"top_standoff_hole_size": "2.75",
"top_standoff_insert": "false",
"top_standoff_insert_dia": "4.2",
"top_standoff_insert_height": "5.1",
"top_standoff_pillar": "hex",
"top_standoff_reverse": "true",
"top_standoff_size": "m3",
"top_standoff_support_height": "4",
"top_standoff_support_size": "10",
"top_standoff_type": "blind",
"uart_opening": "none",
"view": "model",
"wallthick": "3"
},
"c4_rack19-1u": {
"$fn": "90",
"Rack_Bay1": "c4",
"Rack_Bay2": "c4",

View File

@@ -439,7 +439,7 @@ pcb_color = sbc_data[s[0]][11][1];
pcb_radius = sbc_data[s[0]][11][0];
pcb_z = sbc_model == "ssi-eeb" || sbc_model == "ssi-ceb" || sbc_model == "atx" || sbc_model == "micro-atx" || sbc_model == "dtx" || sbc_model == "flex-atx" || sbc_model == "mini-dtx" || sbc_model == "mini-itx" || sbc_model == "mini-itx_thin" || sbc_model == "mini-stx" || sbc_model == "mini-stx_thin" || sbc_model == "nano-itx" || sbc_model == "nuc" || sbc_model == "pico-itx" ? pcb_z_orig + standard_motherboard_thickness : pcb_z_orig;
width = case_design == "panel_nas" && pcb_width <= 100 ? pcb_width+2*(sidethick+gap)+case_offset_x+(101.6-pcb_width) : case_design == "panel_nas" && pcb_width > 100 ? pcb_width+2*(sidethick+gap)+case_offset_x : case_design == "rack" ? 450 : pcb_width+(2*(wallthick+gap))+case_offset_x;
width = case_design == "panel_nas" && pcb_width <= 100 ? pcb_width+2*(sidethick+gap)+case_offset_x+(101.6-pcb_width) : case_design == "panel_nas" && pcb_width > 100 ? pcb_width+2*(sidethick+gap)+case_offset_x : case_design == "rack" && rack_width == 19 ? 450 : case_design == "rack" && rack_width == 10 ? 221.5 : pcb_width+(2*(wallthick+gap))+case_offset_x;
depth = case_design == "panel_nas" ? pcb_depth+2*(wallthick+gap)+case_offset_y + 147-pcb_depth+hd_y_position : pcb_depth+2*(wallthick+gap)+case_offset_y;
top_height = pcb_tmaxz+floorthick+case_offset_tz+pcb_loc_z;
bottom_height = (case_design == "tray" || case_design == "tray_vu5" || case_design == "tray_vu7" || case_design == "tray_sides") ? pcb_z+pcb_bmaxz+floorthick+case_offset_bz+4 : pcb_z+pcb_bmaxz+floorthick+case_offset_bz;